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Overgrinding does not have a significant benefit to gold recovery but reduces the mill throughput and results in higher unit costs in terms of energy, grinding media and reagent consumption. If there are frequent changes in ore hardness, grinding circuit performance is affected and poses challenges for operators to maintain the target particle size.
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Ore undergoes primary crushing at the mine, before being delivered by ore passes to the mill complex for further crushing, grinding and flotation. Grasberg''s milling and concentrating complex is the largest in the world, with four crushers and two giant semiautogenous grinding (SAG) units processing a daily average of 240,000 tonnes of ore in 2006.
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